How is shampoo made at the factory, or can you make it yourself? Profitable business: shampoo production. Technology and equipment for the production of shampoos

WHAT IS THE ARTICLE ABOUT?

What is shampoo

Shampoo is the most popular hair care product. Its main task is to cleanse. But besides this, it can perform a number of additional ones:

• Prevents static electricity from appearing;
• Cares for the scalp;
• Protects from the sun, cold, high humidity and other factors;
• Makes hair stronger.

Shampoo is not only in liquid form, as we are used to seeing it. Also exist:

• Gels;
• cream;
• Aerosols;
• In the form of a powder;

The most common are gel and liquid forms due to their convenience.

Let's get back to additional features. Depending on the ingredients that make up the products on the market are:

• With a healing effect;
• Ordinary cosmetic;
• With careful care;
• Baby;
• For different types of hair and scalp;

Shampoo composition

To make the most common cosmetic shampoo, 12 components must be mixed at the factory:

How shampoo is made in production

The technical process consists in mixing all the ingredients. To prepare shampoos, each ingredient is weighed on special scales. The mass must exactly match the cooking sheet, that is, the recipe. Then all substances are mixed together. Some of the components are immersed in a boiler and boiled at a temperature of 60 degrees. The ingredients are mixed until smooth, and then cooled to 35-40 degrees.

Quality control is carried out in 2 stages. First, the laboratory assistant takes a small amount of shampoo directly from the cauldron and tests it for viscosity and foaming ability. It should be noted that the buyer judges the quality of the shampoo by the presence of a large amount of foam on his head, although this is far from a key indicator.

The second check - and the presence of yeast and bacteria occurs after the shampoo is poured from the boiler into specially prepared barrels. They are sealed inside. Microbiological analysis is carried out in the laboratory using special wipes.

First, a 10% solution of the finished product is made, stirred, and the laboratory assistant draws 1 ml into the pipette. the resulting liquid, and then drips it on napkins. Then he puts them in a heating cabinet for three days, and only after this period you can understand how high-quality and safe the product is. If the wipes are clean and free of fungal growths, then you can give permission for bottling.

After the checks, the shampoo cooled in barrels is brought to the filling machine. And here it is - the final stage of the production process - packaging. in most factories it is made using an automatic bottling line. The machine dispenses the required amount into the container. Each manufacturer uses their own bottle options.

For example, when packaged in tubes, they pass through a special device - heating element, which heats the package with hot air in a couple of seconds and it is filled with shampoo. All irregularities are cut off from the container and a cap is put on. The finished tube is thrown onto the conveyor to the cartoning machine, where it is packed into a box.

How to make shampoo at home with your own hands

The first option for making shampoo at home is from clay. Choose the clay that best suits your hair type, although any healing clay will work on its own. The preparation process consists in dissolving clay in warm water to the state of liquid sour cream. The second option is mustard shampoo. It consists in diluting mustard in water. These substances are absorbent, so additional components can be added to provide some benefit to the hair, but not oils, since you will not be able to mix them.

The best option is to use a decoction of herbs or essential oils instead of water. But keep in mind that oils must be added to dry powder and only then poured with water.

The third recipe is to prepare dry shampoo with your own hands. To do this, use ordinary soda. Apply a small amount (in dry form) to the head, and then simply comb through. Hair will become cleaner and voluminous. But this method is more suitable for people with blond hair, as soda brightens a little.

Another shampoo recipe can be made from black bread. It must be poured with hot water and let it brew for about 15 minutes, after which you can wash your hair. You can add the yolk, but not in hot water, as it will boil immediately. Add it after your infusion has cooled.

There is also a mono-component shampoo that does not even need to be prepared - these are soap nuts. There are very good reviews about them and many people use them.

The desire to open a business and work exclusively for themselves arises in many people, but not all of them begin to implement it. There can be many reasons for such timidity, but the most important one is the inability to choose a promising industry. In our opinion, this should be guided by the demand for the product or service that you want to produce or offer. For example, shampoo is a means of mass consumption. All people wash their hair and will wash it in the future. So why not organize a business if there is already a ready-made and well-established technology for the production of shampoos? Let's try to figure out what nuances this kind of entrepreneurship can have.

Components

Shampoo production cannot be started without a good recipe.

Among the main components of this product, it is worth highlighting:

• water (makes up 70-75% of the total shampoo);
• surface active agents (surfactants), which are necessary to remove dirt and grease. They make up about 20-25% of the total ingredients. Most often, sodium or ammonium lacryl sulfates are used as surfactants in the production of shampoos;
• detergents for the formation of foam and thickening of the shampoo;
• emollients to thicken the structure and make the hair soft;
• alcohols;
• waxes;
• additives;
• flavors.

Of course, this list of components is not exhaustive. We have included it only so that you can get a basic idea of ​​the quantity and type of raw materials for shampoo. In each case, the amount and type of ingredients used may differ. This is not surprising, because there are both general use shampoos and, for example, therapeutic ones.

Production technology

Let's say you already have a recipe and purchased the components on the basis of which this recipe will be implemented. What's next? First of all, it is necessary to carry out quality control of the initial ingredients and complete water purification.

The production process itself begins with the supply of a mixture of alcohols and water to a special reactor, the subsequent addition of surfactants and the start of mixing. All other components are added gradually. Flavors and preservatives are added last. The finished product must be pumped out with a pump into a container designed for settling. It is from it that the analysis for quality control will be taken. If all the parameters and characteristics of the resulting product fully comply with technical standards, then you can start packaging the shampoo and sticking labels.

What equipment is needed?

Opening your own production of shampoos requires the following equipment:

• receiving and intermediate tanks;
• reactor with stirrer;
• rotary pump;
• shampoo dosing machine;
• labeling machine.

Particular attention must be paid to the choice of mixing device, since the quality of the final product depends on it.

Conventional mixing methods, when adding individual components, are not able to ensure a stable state of the resulting mixture, which is expressed in its stratification.

company GlobeCore designed that work based on the application of the injection method and hydrodynamic impact. This combination makes it possible to obtain high-quality shampoos. The produced product is characterized by increased stability and does not exfoliate for a long time.

Modern hydrodynamic (in-line) mixing plants have proven themselves in industrial operation as economical, accurate and stable means of producing shampoos with optimal cost. The achievable cost savings and increased profitability of production compared to traditional technology of mixing components in mixing tanks can accelerate the rate of return on investment by up to 60% per year and provide a return on the project for a period of up to one year or less.

The hydrodynamic mixer uses a mixing process that simultaneously feeds all components in a given recipe ratio into a common mixing manifold, through which the finished product is fed into a storage tank. The advantages of this technology are precise control of the dosing of each component, a significant reduction in the duration of the mixing cycle and the elimination of the use of mixing tanks to ensure the homogenization of the finished product. During the mixing process in an in-line mixer, the flow rate of each component is constantly adjusted in order to provide a finished product with stable quality indicators at the outlet of the mixing manifold according to a given recipe.

In conclusion, we note that it is also possible to speed up the return of the folded financial resources by using the same equipment for the production of liquid soap, toothpaste, cosmetic creams, etc.

The idea to open a factory for the production of shampoos can become a promising business that can bring a stable income. The production of shampoos requires relatively small investments, does not require a large number of personnel and sophisticated equipment. The plant for the production of shampoos will pay off in 2-3 years.

Shampoo Raw Materials

The production of shampoos begins with the development of a recipe.

1. The main component of the shampoo is water, in which all other components are mixed. It makes up to 70-75% of the shampoo.
2. Surfactants (surfactants) are used to remove grease and dirt. They account for 20-25% of the ingredients. In the production of shampoos, sodium and ammonium lacryl sulfates are used.
3. Detergents thicken the shampoo and form foam. Cocamide, cocamidopropyl betaine, cocoate glyceret and decyl glucoside are used as detergents.
4. Emollients thicken the structure of the shampoo and give the hair softness. These are polyquaternium and quaternium.
5. Silicone oils give hair shine and smoothness, make combing easier.
6. Hair moisturizers nourish the hair cuticle and add shine. Panthenol, walnut oil and shea butter are used as moisturizers.
7. Alcohols act as a lubricant, making combing easier.
8. Waxes (for example, stearate) are used to improve the consistency of the shampoo.
9. The sodium salt of citric acid maintains the desired acid-base balance of the shampoo.
10. Additives: vitamin, medicinal, sunscreen, coloring.
11. Fragrances, fragrances and preservatives.
In order to open a plant for the production of shampoos, you need to take into account that the cost of raw materials for the production of one ton of product is about 13 thousand rubles.

Technology

The shampoo factory must have its own recipe. After determining the recipe, all components of the shampoo undergo quality control, and the water is completely purified. The production of shampoos begins with the fact that a mixture of water and alcohols is fed into the reactor, surfactants are added and mixing begins. All other components are gradually added, at the very end - fragrances and preservatives. The finished shampoo is pumped into the sludge tank, from where a sample is taken for analysis. The production of shampoos is being completed by packaging products in bottles and sticking labels.

Necessary equipment

In order to open a shampoo factory, you need to purchase equipment for the production line and laboratory.

The production line includes:

Receiving and intermediate tanks;
- three-layer reactor with a stirrer;
- rotary pump;
- automatic dosing machine for spilling shampoo;
- labeling machine.

The cost of equipment ranges from 1.8 to 3 million rubles. It will require 5 operators to service it.

shampoo factory needs a laboratory for formulating and testing products, which will require:

Sterilizer;
- distiller;
- biological microscope;
- thermostats;
- scales;
- apparatus for shaking;
- water bath with electric stove;
- pH meter;
- refrigerator;
- timer;
- bactericidal irradiator;
- flasks, pipettes, mortars, cups.

The necessary equipment for the laboratory will cost up to 300 thousand rubles.

Just in order to open a shampoo factory, it will take from 3 to 3.5 million rubles. The production of shampoos pays off in 2-3 years. Along with shampoos, other lines of cosmetics can be produced with a similar technological process: creams, liquid soaps, toothpastes, etc., so it will be easy to expand production in the future.

The idea of ​​opening a shampoo factory can be a great start for a beginner and serve as the basis of a big business.

I got to the topic of shampoos :) I share the information I got. Impressions based on the results of the first attempts: everything is easier than it seems. The results are already encouraging. The most exciting stage of the search for the "perfect recipe" is ahead. I feel like an alchemist :)

It will be required without fail:
1. Water part. Ideally, this is a hydrolate, that is, a steam distillate of herbs and flowers. It is selected according to the type of hair. You can use mineral water.

2. Surfactants(surfactants). PLANTAPON, LAMESOFT, Cocamidopropyl Betaine, Apple Proteol, etc. As a rule, surfactants require a co-surfactant and a thickener.

2. Humidifiers. Glycerin, protein hydrolysates, extracts, fucogel, panthenol, aloe vera gel 50%, oils (water-soluble and classic vegetable), vitamin F, cognac-mannan, urea, betaine. The last two components are mutually exclusive in the shampoo. Either one or the other. In a pair of urea and betaine, the shampoo will exfoliate.

3. Conditioning additives. They take care of the appearance of the hair: silicones (amodimethicone, cyclomethicone, phenyl trimethicone), cationic antistatic agents (Degiquart, BTMS, silk guar, polyquaternium-7).

4. Lactic acid. Adjusting the pH of the shampoo to a comfortable (5-6) level for the scalp. Lactic acid is introduced drop by drop into the ready-made shampoo, monitoring the pH level.

5. Thickener. Guar silk, chitosan, hydroxyethyl cellulose.

6. Preservative. Since there is a lot of water in the shampoo recipe, it is impossible to do without a preservative.

Preparation procedure:
We mix all the surfactants and put them in a water bath to warm up slightly (about 50 degrees), then remove from the water bath and introduce the water part. At this stage, mix carefully to avoid bubbles. Next, add all the other ingredients, adjust the ph to 4.5-5, pour into a bottle and use. The shelf life of the product, depending on the selected preservative, is on average about 3 months.

Recipes:

Men's shampoo

Resassol® AGM - 10%
LAMESOFT® - 2%

Jojoba BPM - 2%
Fucogel® - 3%
D-panthenol - 1%

Lactic acid - 0.5%

Essential oils of sage and lemon - 1%

Women's shampoo

PLANTAPON® - surfactant composition - 17%
Cocamidopropyl Betaine 45% - 10%
Resassol® AGM - 10%
LAMESOFT® - 3%

Chamomile hydrosol (can be replaced with water) - up to 100%

BPM jojoba - 3%
Fucogel® - 3%
Aloe gel (from aloe concentrate) - 3%
Dow Corning® 949 Cationic Emulsion - 3%
D-panthenol - 1%
Sepicap MP (liquid keratin) - 1%
Complex of CO2 extracts for strengthening and hair growth - 0.5%
Lactic acid - 0.5%
Preservative Germall® Pluse - 0.5%
Essential oils of juniper and lemon - 1%

Shampoo AGAINST HAIR LOSS

Ingredients (for a volume of 200 g):
Surfactant PLANTAPON® - 17% (34 g)
Surfactant Cocamidopropyl Betaine 45% - 10% (20 g)
Surfactant PROTEOL OAT - 10% (20 g)
Surfactant LAMESOFT® (Douceur de Coco) - 3% (6 g)
Crothix Liquid - 2% (4 g)

Water - 45% (90 g)

Water soluble grape seed oil - 2% (4 g)
Betaine - 2% (4 g)
Aloe gel - 2% (4 g)
Caffeine - 2% (4 g)
D-panthenol - 1% (2 g)
Raspberry Ketone - 0.5% (1 g)
CO2 red pepper extract - 0.5% (1 g)
Complex of CO2 extracts for strengthening and hair growth - 0.5% (1 g)
Lactic acid - 0.5% (1 g)
Preservative Optiphen™ Plus - 1% (2 g)
Juniper & Lemon EO 1% (2 g)

Cooking:
1) In a large container, mix all surfactants and Crothix Liquid.
2) Dissolve raspberry ketone, CO2 extracts and essential oils in grape seed BPM
3) To dissolve the caffeine, you need to bring some water to a boil and pour it over the caffeine. I poured my 4 g of caffeine into 12 g of hot water, it dissolved well.
4) In the remaining water, dissolve the rest of the water-soluble assets
5) Pour a mixture of water and caffeine into the surfactant mixture
6) In the rest of the water with the assets, stir the mixture of BPM, CO2 and ketone. Add to the surfactant mixture. We stir.

Shampoo from surfactant "Apple"
- Surfactant Proteol apple - 11 ml
- water-soluble shea butter - 4 ml
- hydrolate - 30 ml
- keratin hydrolyzate - 4 ml
- fucogel - 3 ml
- panthenol - 1 ml
- betaine - 2 g
- allantoin - 1 g
- hydroxyethylcellulose - 1 g
- fragrance Green apple - 5-10 drops
- preservative phenoxyethanol - 4 drops.
Dissolve allantoin and betaine in the heated hydrolat. Stirring, add HEC, get a gel. We introduce water-soluble oil and surfactant.
In the resulting gel, add keratin hydrolyzate, fucogel and panthenol. You can additionally enter nettle extract.
Lastly, add the fragrance and adjust the pH of the shampoo to 5-6 with lactic acid (add drop by drop, mix, measure). Now we preserve the shampoo, pour it into a convenient dispenser with a pump. The shampoo will thicken further as it cools.

Business in the automotive industry is becoming increasingly attractive to entrepreneurs. And this niche does not always mean high costs for starting a business. For example, the production of car shampoos compares favorably with other business ideas in its simplicity. With a competent organization of activities, it is quite possible to reach the break-even point in the shortest possible time.

Our business valuation:

Starting investments - from 800,000 rubles.

Market saturation is average.

The complexity of starting a business is 6/10.

Detergents for the car differ in composition from the “standard” household chemicals - the composition contains more aggressive substances that can remove even heavy dirt from the surface of the car. The products are actively used by both car owners and car washes.

What makes a business attractive?

• In Russia, there are not many enterprises producing auto chemical goods. Products that are in demand on the market, if you think over a marketing strategy, will quickly find their customers.
• A simple technology will allow even those who studied chemistry at school to start a business. The production process is carried out using automated equipment, which will allow you to avoid spending on paying salaries to qualified specialists - you can hire employees with professional education.
• There is a large selection of process lines on the market - choose inexpensive machines to minimize capital costs.
• Compact equipment will make it possible to open a mini-enterprise in small areas - even in a garage.

Where to begin?

The production of car shampoo as a business is an attractive direction. But before you start implementing the idea, it does not hurt to study the market:

• Are there similar companies in the region?
• Is there a high demand for detergents for cars?
• Are there many car washes and potential wholesale buyers of finished products?

In parallel with the market analysis, start looking for wholesale customers. So you open the workshop, having already concluded lucrative contracts with buyers. Having finished collecting information, you can begin to register a business, search for premises, purchase raw materials and equipment.

Legal registration of business

The production of car wash shampoo is not subject to compulsory licensing. All that an entrepreneur needs is to register an individual entrepreneur or LLC, choose a taxation scheme, and obtain permission to conduct activities from supervisory services.

Obtaining documents from the fire and sanitary inspections may be delayed, since in the process of producing finished products, a chemical concentrate and other flammable substances harmful to human health will be used.

If you plan to produce car shampoos under your own brand, you will have to invest in brand development and registration.

Technology for the manufacture of car shampoos

You will need a recipe, according to which production will continue in the future. To develop a mixture, you can involve a specialist. If you have enough experience and knowledge, you can do the preparation of the recipe yourself.

To expand your customer base, plan to release several types of car shampoos - for automatic car washes (non-contact) and private use, for cars and trucks.

Non-contact car shampoo is produced on the basis of demineralized water, chemical concentrates and additives. All ingredients are commercially available and are relatively inexpensive. Choose only high-quality raw materials - this will directly affect the final result of washing the car. Car washes will refuse to cooperate with you if you supply them with shampoo that does not perform its functions.

The car shampoo production technology consists of several stages:

• Dosing and mixing of components.
• Heating the mixture.
• Mixture cooling.
• Pouring liquids into containers.

Production is considered waste-free - the soapy water released during the process can be used in the next production cycle.

Technical equipment of the workshop

The main feature of this line of business is equipment for the production of car shampoo for contactless washing, which can additionally produce windscreen cleaning and cooling auto fluids. All that is required for this is to reconfigure and thoroughly flush the line.

The production line is the most expensive part of organizing a business. You will buy equipment with a capacity of up to 700 kg / h for at least 700,000 rubles. This is enough for a small business. You can reduce your investment by purchasing a used line.

The production of contactless car shampoo is carried out on the following equipment:

• dispensers,
• drives,
• vacuum reactor,
• filling machine,
• washing equipment.

The line is compact in size - it can be mounted on 15 m 2 . But additional space will also be required - rooms for staff, warehouses for raw materials and finished products, an office.

Sales channels and profit calculation

To buy equipment for the production of car shampoo and equip a room to start work, you will need at least 800,000 rubles (including supported equipment). It’s great if by the time you open the enterprise you will already find buyers! Products can be offered to auto shops, car washes, gas stations.

The production of car shampoo for contactless washing with well-established sales channels will pay off all costs after 1-2 years. Detergents for cars are on the wholesale market from 70 rubles. At the same time, their cost is lower by 30-50%.